The influence of crosslink characteristics on key properties of dynamically cured NR/PP blends

Abstract

Thermoplastic vulcanizates (TPVs) were prepared by blending natural rubber (NR) and polypropylene (PP) using dynamic sulfur curing systems with varying accelerator/sulfur ratios: 0.5/2.5, 1.5/1.5, and 2.5/0.5 phr, categorized as conventional (CV), semi-efficient (semi-EV), and efficient (EV). The onset of dynamic vulcanization closely corresponded with scorch time in statically cured NR compounds. Mixing torque decreased over time, reflecting reversion patterns in static curing. The CV system exhibited the highest reversion tendency due to polysulfide linkage breakdown, forming stronger but shorter crosslinks. Dynamic vulcanization induced higher reversion than static curing, influenced by shear and extensional forces. Curing systems caused crosslinking rates, reversion, and crosslink density and distribution variations. Unlike statically cured NR, PP-extracted TPVs exhibited an inverse trend in total crosslink densities and distributions; TPVs primarily comprised shorter crosslinks with opposed total crosslink densities ranked EV > semi-EV > CV. This trend is strongly correlated with superior mechanical strength, toughness, storage modulus, viscosity, and rubber elasticity in the EV-cured TPV. EV system also had the smallest vulcanized NR domains in the PP matrix.

Keywords

• crosslinking
• curing
• natural rubber
• thermoplastic elastomer
• vulcanization