Composites of multilayer fabrics by modified roving – Experimental and theoretical study

Abstract

Composite materials play a crucial role in various industries, with plastic composites being particularly significant. This research specifically focuses on producing cotton fabric layers to reinforce polymeric composites. The experiment is designed in two phases. In the first stage, woven fabric is produced using roving as weft insertion instead of the conventional threads or spun yarns. This modification enhances the absorbency of the resin matrix during composite production, leading to improved properties. The second stage of the experiment involves manufacturing composite materials using different fabric structures (plain, twill, and sateen) and varying numbers of fabric layers (1, 3, and 5). This is achieved through a novel process called Vacuum Assisted Resin Transfer Molding (VARTM), which is used for fabric composites instead of the traditional laminated composites. VARTM offers advantages in terms of production efficiency and composite quality. To evaluate the physical and mechanical properties of the resulting composites, several tests are conducted. These include tensile properties testing, bending rigidity testing, measurement of composite thickness, and determination of density. The test results provide valuable insights into the performance of fabric composites under different conditions. Furthermore, the experimental results are compared with simulations conducted using the Finite Element Method (FEM) through COMSOL software. The agreement between the experimental and simulated results confirms the reliability of the proposed approach.

Keywords

• Composites
• Roving fabric
• Multilayer fabric
• Resin
• Tensile and bending properties