Systematic study of the N concentration effects on metal-free ORR electrocatalysts derived from corncob: Less is more

Abstract

We report nitrogen-doped biomass-derived porous carbon materials with great performance for the Oxygen Reduction Reaction (ORR) in alkaline media. The level of nitrogen doping in a simple pyrolysis of corncob (CC) was varied systematically, a 1:1 CC:urea ratio (CC1U) gave the best performance in terms of onset potential (Eonset = 0.97 V vs. RHE), maximum current density (jmax = -3.22 mA cm−2), hydroperoxide ion yield (%HO2– = 1.18 % at 0.5 V), and electron transfer number (n = 3.86 at 0.5 V). Unexpectedly, for higher CC:urea ratios the doping decreases, instead of plateauing, with lower concentration of C-N sites and more sp2 sites as determined by XPS, as well as lower specific surface area (SSA), while increasing both porosity and carbon (002) interplanar distance (d(002)). These materials should be durable and robust, since their performance actually improved after accelerated degradation tests. This study proves that renewable “waste” can be upconverted into metal-free electrocatalysts for electrochemical energy conversion technologies and emphasizes the need for studying and controlling doping levels to enhance performance.

Keywords

• Corncob biomass waste
• Metal-free porous carbons
• Urea doping
• Oxygen reduction reaction