Design of a facility layout problem in cellular manufacturing systems with stochastic demands

Abstract

odels majorly have focused on the cell formation issue and the layout design of machines, but have paid little attention to the placement of cells in dynamic environment. In addition, in most of the available papers, binary variables have been used for cell formation, and other information such as volume of production, operation sequences and production costs have played unimportant roles in the structure of the existing models. In this paper, a nonlinear program-ming model under potentially dynamic conditions is proposed which minimizes the cost associated with the difference between the estimated demands from its expected value. The other purpose of the proposed model includes minimization of the total costs of inter/intra cellular movements of elements (forward and backward movements), the existence of exceptional elements, intercellular displacement of machines and cellular reconfiguration and operational costs and constant cost of machineries. The problem is solved via GAMS and a Genetic Algorithm (GA) is employed to solve the large sized problems and the results are analyzed.

Keywords

• Cellular manufacturing systems
• Cell formation
• Exceptional elements
• Stochastic demand
• Dynamic cellular manufacturing system