Research of the Composition Influence of Composites Containing Impact Diamonds on their Performance Characteristics in Blade Processing of Non-Ferrous Metals

Abstract

The paper presents the results of resistance tests of tool composite materials containing nanostructured impact diamonds, in comparison with composites based on synthetic superhard materials, diamond and cubic boron nitride (cBN), and ВК-8 (VK-8) (WC + 8 % Co) hard alloy, during blade processing of workpieces made of brass ЛС-59 (LS -59) (57–60 % Cu) and aluminum alloy AK-7 (Al 92–94 %, Si 6–8 %). Samples of composite materials for wear resistance studies were obtained by thermobaric sintering in a highpressure apparatus. The performance of composites was assessed by the wear of the cutter back surface, as well as by a specially developed method for studying the performance characteristics of composite superhard materials, based on determining their specific productivity. As a result of the tests, it is found that composites based on impact diamonds have the highest resistance when turning non-ferrous metal alloys. In particular, the wear resistance of a composite material containing impact diamonds with the addition of cBN exceeds the wear resistance of cutters made of composite 02 (belbor) by 1.5–3 times, and that of cutters made of hard alloy VK-8 by 8–10 times. Additions of impact diamond to hard alloy in the amount of 6.25 and 12.5 vol.% increase the relative wear resistance of the hard alloy composite compared to the original VK-8 alloy by 10–15 and 20–25 %, respectively.

Keywords

• blade processing
• impact diamonds
• hard alloy
• composite materials
• wear resistance