A Study of Digging Productivity of an Electric Rope Shovel for Different Operators

Abstract

A performance monitoring study of an electric rope shovel operating in an open pit coal mine was conducted. As the mining industry moves toward higher productivity, profitability and predictability, the need for more reliable, productive and efficient mining shovels increases. Consequently, it is critical to study the productivity of these machines and to understand the effect of different operational parameters on that. In this paper a clustering analysis is performed to classify shovel digging effort and behaviour based on digging energy, dig time and payload per pass. Then the influence of the operator on the digging efficiency and productivity of the machine is analyzed with a focus on operator technique during digging. A statistical analysis is conducted on different cycle time components (dig time, swing time, return time) for different operators. In addition to time components, swing and return angles as well as loading rate and mucking rate are observed and analyzed. The results of this study help to understand the effect of different operators on the digging productivity of the shovel and then to set the best operator practice.

Keywords

• electric rope shovels
• productivity
• digging energy
• operator
• digging time